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Fast Wire EDM Machine

Brand: Samsung Manufacturer Type: Producer Location: Taizhou City

  • Product Introduction
  • Detailed Introduction
  • Programming Software HF,AUTO-CUT Place of Origin Domestic
    Workbench Size (L×W) 320*400mm Machining Surface Roughness Ra 1μm
    Machining Accuracy 0.006mm Control Type CNC
    After-sales Warranty Period 12 months Sales Region Nationwide, East China, South China, North China, Central China, Northeast, Southwest, Northwest, Hong Kong, Macau, Taiwan, Overseas
    Weight 2kg Number of Axes 4 Axes
    Spindle Travel X: 320mm, Y: 400mm, Z: 260mm Maximum Machining Taper 3
    Maximum Cutting Thickness 200mm

    The fast wire cutting machine tool is mainly used for processing various types of precision, complex, special-shaped, and super-hard (quenched steel, hard alloy, etc.) small and medium-sized metal parts, such as various types of molds and templates. The machine tool adopts digital control, featuring high automation and high adaptability.

  • Fast Wire EDM Machine Main Uses

    This machine tool is mainly used for processing various types of precision, complex, special-shaped, and super-hard (hardened steel, cemented carbide, etc.) small and medium-sized metal parts. Such as various types of molds, templates, etc. The machine tool adopts numerical control, featuring high automation and high adaptability, and can be widely used in tool workshops and prototype workshops in industries such as instruments, meters, automobiles, tractors, motorcycles, household appliances, and daily industry.

    Fast Wire EDM Machine Main Specifications and Parameters

    Machine Model

    DK77100C

    Worktable Size (mm)

    1430×1100

    Worktable Travel (mm)

    1200×1000

    Max Cutting Thickness (mm)

    400

    Taper Processing (mm)

    ±3°/100

    Max Cutting Speed (mm²/min)

    160

    Processing Accuracy (mm)

    ≤0.009

    Surface Roughness (µm)

    Ra≤1.0

    Electrode Wire Size (mm)

    Φ0.13-Φ0.18

    Wire Feed Speed (m/min)

    1-12.0

    Worktable Load Capacity (kg)

    300

    Working Fluid

    Multiple Cutting Emulsion

    Input Power

    3N-380V/50HZ

    Total Electrical Capacity of Machine (kw)

    2.6

    Product Advantages:

    Clean and beautiful, safe operation.

    This machine tool adopts a new type of fully enclosed shell, which is simpler and more beautiful than the traditional split cover structure. The wire feeding mechanism and wire rack are integrated, the electrode wire path is fully enclosed, and there is no splashing or flowing of working fluid on the bed and other parts, keeping the machine tool clean for a long time and easy to clean.

     

    Innovative invention, durable.

    The bearing seat of the wire storage drum is rigidly connected to the base and bed. The wire storage drum does not move left or right, only rotates forward and backward. The feeding and retracting of the electrode wire is achieved by the left and right movement of the wire rack. The weight of the moving parts is reduced to 1% of traditional designs, greatly reducing vibration during equipment movement and wear of related transmission parts, improving stability.

     

    Segmented cutting, accuracy guaranteed.

    The electrode wire loss mainly concentrates in the rough machining section with high current and wide pulse width. The electrode wire loss in the semi-finish machining section is about one-third of that in the rough machining section, and the loss in the finish machining section is less than 0.001m. By adopting segmented cutting, after long-time machining, the electrode wire surface in the finish machining section can still maintain good roughness and roundness. Therefore, this machine tool can compensate for the defect in traditional wire EDM machines where long-term electrode wire loss leads to reduced machining accuracy and surface roughness, achieving machining results comparable to slow wire EDM.

     

    Easy operation, simple and practical.

    The angle between the wire storage drum and the operator has been changed from vertical to parallel. When threading, the operator does not need to go around to the left side of the machine to fix the electrode wire, making operation more convenient.

     

    Automatic wire tensioning, improved efficiency.

    This machine tool is equipped with a constant tension mechanism for the electrode wire, maintaining constant tension throughout the machining process, eliminating the need for frequent manual wire tensioning as in traditional tensioning structures.

     

    Affordable and cost-effective.

    The annual operating cost of a medium-speed wire EDM machine is only one-sixth that of a slow wire EDM. Using the DK77C series wire EDM machine with the "reciprocating wire EDM cutting method" maintains the original advantages of medium-speed wire EDM such as low price and low operating cost, while also offering high accuracy and good surface roughness.

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